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Edible Cup Manufacturing Unit (Semi-Automatic Machine)

By Satyabatii Thenuan SBT Consulting and Training Services

 


Preliminary Project Report (PPR)

Project Title:

Edible Cup Manufacturing Unit (Semi-Automatic Machine)

1. Introduction:

With the increasing awareness about environmental protection and the ban on single-use plastics, edible and biodegradable tableware are gaining immense popularity. Edible cups made from ingredients such as wheat, rice flour, corn, or millet are an innovative alternative to plastic or paper cups. They are eco-friendly, safe, and can be consumed after use.

This project proposes to set up a small-scale unit for manufacturing edible cups using a semi-automatic edible cup-making machine.

2. Project Objectives:

  • To produce eco-friendly and edible disposable cups for tea, coffee, and desserts.
  • To promote sustainable and zero-waste food service alternatives.
  • To create local employment and entrepreneurship opportunities.
  • To contribute towards environmental protection and waste reduction.

3. Project Location:

The unit can be set up in a semi-urban or rural area with easy access to raw materials (flour, sugar, etc.) and basic infrastructure such as electricity, water, and transport.

Suggested space: 500–700 sq. ft. area (own or rented premises).

4. Raw Materials Required:

S. No. Item                                   Monthly Requirement (approx.)

1          Wheat flour / Rice flour / Millet flour           200–300 kg

2          Sugar / Jaggery                                                   50–60 kg

3          Edible oil / Butter                                               20–30 kg

4          Flavour / Essence / Cocoa / Vanilla                As required

5          Packing material (food-grade paper, boxes)                                                            

Packaging vendors

5. Machinery & Equipment (Semi-Automatic):

S. No.:Equipment:Quantity:Approx. Cost (₹)

1:Semi-Automatic Edible Cup Making Machine (3–5 moulds):1:2,50,000

2:Dough kneading machine:1:25,000

3:Mixing & blending unit:1:20,000

4:Baking oven (industrial type):1:40,000

5:Cooling & storage racks:2:10,000

6:Packing table & sealing machine:1:15,000

7:Miscellaneous tools, moulds & utensils:—:10,000

Total Estimated Machinery Cost:—:₹3,70,000:

6. Manpower Requirement:

Category                                   No. of Persons Monthly Salary (₹)

Skilled machine operator       1                          12,000

Helpers                                      2                          8,000 each

Marketing & sales assistant  1                          10,000

Manager / Owner                   1                          — (self-managed)

Total Monthly Wages            —                         ₹38,000

7. Production Capacity:

  • Machine capacity: 500–1000 cups per hour (depending on size and moulds)
  • Operating hours: 8 hours/day, 25 days/month
  • Monthly Production: approx. 1,00,000 cups

8. Estimated Cost of Project:

Particulars                                       Amount (₹)

Machinery & Equipment              3,70,000

Installation & Electrification        30,000

Raw Material (Initial stock)          50,000

Working Capital (for 2 months)  80,000

Rent & Utilities (2 months)          30,000

Miscellaneous / Contingencies   40,000

Total Project Cost                          ₹6,00,000 (Approx.)

9. Means of Finance:

Source                                                         Amount (₹)

Promoter’s Contribution (own funds)   1,50,000

Bank Loan (Term + Working Capital)    4,50,000

Total                                                             ₹6,00,000

10. Cost of Production (per month):

Particular                            Amount (₹)

Raw Material                      60,000

Wages & Salary                  38,000

Power & Fuel                      8,000

Packing & Transport          10,000

Miscellaneous Expenses  5,000

Total Monthly Cost           ₹1,21,000

11. Estimated Sales & Profitability:

Particular                                     Amount (₹)

Average selling price per cup  ₹2.00

Monthly production                   1,00,000 cups

Gross Sales                                  ₹2,00,000

Total Monthly Expenses          ₹1,21,000

Net Profit (Approx.)                  ₹79,000 per month

12. Marketing Strategy:

  • Supply to cafes, restaurants, juice shops, event caterers, and eco-friendly outlets.
  • Online sales through websites, Amazon, Flipkart, and social media.
  • Tie-up with eco-friendly packaging companies.
  • Branding through eco-conscious slogans (e.g. “Eat Your Cup, Save the Planet”).

13. Statutory Requirements:

  • Udyam (MSME) Registration
  • FSSAI Food License
  • GST Registration
  • Local Trade License (if required)
  • Trademark Registration (for brand protection)

14. Analysis:

Good : Eco-friendly, innovative, high demand.
Not Good : Short shelf life, limited awareness.
Opportunities: Growing ban on plastics, export potential.
Threats: Entry of large manufacturers, imitation products.

15. Conclusion:

Edible cup manufacturing is an emerging, environment-friendly business opportunity with growing market potential. With moderate investment, a semi-automatic setup can achieve profitable operations within a few months. The project aligns with national initiatives promoting Swachh Bharat, Make in India, and Green Entrepreneurship.

MSME, Entrepreneurship 

 

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